The first step in reducing setup times is the separation of setup into preparation activities and actual setup, so that as much work as possible can be done while the machine or process is operating.

Setup Times

Setup times refer to the duration taken to prepare equipment, machinery, or systems for a production run or a new process, affecting overall efficiency and productivity.

Preparation Activities

Tasks or actions undertaken before the start of a process or project to ensure readiness and improve efficiency.

Actual Setup

The real, observed setup time required to prepare equipment, machinery, or systems for a production run, including adjustments and calibrations.